Jack assembly

ABSTRACT

A jack assembly is shown and describe. The jack assembly may include a first tube having first and second end portions and a central portion between the first and second end portions, and a second tube positioned within the first tube and movable with respect to the first tube. The jack assembly may also include an expanded portion on the first tube, the expanded portion having a larger inner diameter than an inner diameter of the central portion, and a bushing attached to the expanded portion, where the bushing generally prevents contact between the first and second tubes.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No.16/901,086, entitled “Jake Assembly,” filed on Jun. 15, 2020; which is acontinuation of U.S. application Ser. No. 15/898,750, now U.S. Pat. No.10,682,992, entitled “Jack Assembly,” filed on Feb. 19, 2018; which is acontinuation of U.S. application Ser. No. 13/920,755, now U.S. Pat. No.9,896,067, entitled “Jack Assembly,” filed on Jun. 18, 2013, thedisclosures of which are hereby incorporated by reference in theirentireties.

TECHNICAL FIELD

The present invention relates generally to jack assemblies and, moreparticularly, to trailer jack assemblies having improved capabilities.

BACKGROUND

Cars, trucks, and sports utility vehicles are frequently used as towingvehicles to transport towed vehicles, such as trailers. Towed vehiclesare often supported by a frame attached to the towing vehicle. A portionof the frame may extend beyond the body of the towed vehicle, toward thetowing vehicle. This portion, called the tongue, is usually formed byconnecting two pieces of the towed vehicle frame at a predeterminedangle. A frame coupler often attaches to the tongue of the towedvehicle. The frame coupler is sized and shaped to connect to a portionof the towing vehicle.

Jack assemblies have long been used with towed vehicles, such astrailers. Typically, a jack assembly is secured to a towed vehicle andassists in stabilizing the towed vehicle while it is detached from atowing vehicle. For example, a jack assembly may be mounted to the towedvehicle tongue or directly to the frame coupler. The jack assembly mayinclude a handle or other components to facilitate vertical movement ofan outer tube with respect to an inner tube to raise and lower the jackassembly.

Jack assemblies can experience high handle torque forces, eventuallyresulting in galling of the inner and outer tubes. Such galling isprevalent in the area where the outer diameter of the inner tube andinner diameter of the outer tube contact each other while the jackassembly cycles up and down under load.

Standard jack assembly tubing sizes typically are designed with justenough clearance between the tubes to provide easy telescopic movement,but do not have more clearance than what is necessary for basic movementof the jack assembly. This minimal clearance does not allow for abushing or buffering material between the tubes, which may result insuch galling.

Moreover, jack assemblies typically include one or more wheels, casters,or footplates to allow for movement of the towed vehicle and/orengagement with the ground. Commonly, however, jack assemblies do nothave wheels, casters or footplates that are capable of effectivelyhandling the maximum loads or stresses for which the jack assembly isdesigned. Cost limitations and other restrictions prevent the currentmarket offerings from providing a premium castering of a jack assembly.Accordingly, the castering of jack assemblies may limit the overall loadcapacity of the jack assembly.

Therefore, there is a need for a jack assembly that generally does notincur such galling between the inner and outer tubes. Further, there isa need for a jack assembly that includes a castering assembly that iscapable of effectively handling the loads or stresses for which the jackassembly is designed while being cost efficient to manufacture. Stillfurther, there is a need for a jack assembly that may provide improvedfunctionality of prior art systems.

SUMMARY

A jack assembly is shown and describe. The jack assembly may include afirst tube having first and second end portions and a central portionbetween the first and second end portions, and a second tube positionedwithin the first tube and movable with respect to the first tube. Thejack assembly may also include an expanded portion on the first tube,the expanded portion having a larger inner diameter than an innerdiameter of the central portion, and a bushing attached to the expandedportion, where the bushing generally prevents contact between the firstand second tubes.

A jack assembly may include a first tube, a second tube positionedwithin the first tube and movable with respect to the first tube and ascrew disposed within the second tube. The jack assembly may alsoinclude a nut rotationally fixed relative to the second tube andthreadingly engaged with the screw, and a bushing positioned within anopening in the second tube, the bushing having an opening threadinglyengaged with the screw, where the bushing, nut and second tube move inunison relative to the first tube and whereby the bushing generallyprevents contact between the first and second tubes.

A jack assembly may include a first tube, and a second tube positionedwithin the first tube and movable with respect to the first tube. Thejack assembly may also include a caster assembly connected to the secondtube. The caster assembly may include a pin, and a vertical loadsupporting member having a first surface with at least one engagementmember thereon, the engagement member engaged with a top of the pinthereby providing vertical loading to the pin and allowing relativerotation between the pin and the vertical load supporting member.

A jack assembly may include a first tube and a second tube positionedwithin the first tube and movable with respect to the first tube. Thejack assembly may also include a caster assembly connected to the secondtube. The caster assembly may include a pin having a top surface and asidewall, and a cage member having a surface providing vertical loadsupport to the top surface of the pin and having a sidewall thatgenerally circumscribes at least a portion of the sidewall of the pin,wherein the pin is rotatable relative to the cage member.

DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a jack assembly.

FIG. 2 is a side view of a jack assembly connected to a trailer.

FIG. 3 is a cross-sectional view of a jack assembly along line 3-3 ofFIG. 1 .

FIG. 4 is a perspective view of an outer tube and an outer tube bushing.

FIG. 5 is a perspective view of an outer tube bushing.

FIG. 6 is cross-sectional view of an outer tube bushing connected to anouter tube.

FIG. 7 is a cross-sectional view of an inner tube bushing connected toan inner tube.

FIG. 8 is a perspective view of an inner tube bushing.

FIG. 9 is a bottom perspective view of an inner tube bushing.

FIG. 10 is a cross-sectional view of a caster assembly.

FIG. 11 is a perspective view of a wheel connected to a caster assembly.

FIG. 12 is a perspective view of a footplate connected to a casterassembly.

FIG. 13 is a perspective view of a cage member of a caster assembly.

FIG. 14 is an exploded view of an inner tube bushing, jack screw andjack nut.

FIG. 15 is a perspective view of a jack nut engaged with an inner tubebushing.

DETAILED DESCRIPTION

Reference will now be made in detail to exemplary embodiments of thepresent invention, examples of which are illustrated in the accompanyingdrawings. It is to be understood that other embodiments may be utilizedand structural and functional changes may be made without departing fromthe respective scope of the invention. Moreover, features of the variousembodiments may be combined or altered without departing from the scopeof the invention. As such, the following description is presented by wayof illustration only and should not limit in any way the variousalternatives and modifications that may be made to the illustratedembodiments and still be within the spirit and scope of the invention.

FIGS. 1 through 12 illustrate a jack assembly 10 that may generally beconfigured to support at least a portion of a towed vehicle, such as atrailer 11. In such embodiments, the jack assembly 10 may be operativelyconnected with a trailer 11 in any appropriate manner — the presentteachings are not limited to the configuration shown any appropriateconfiguration may be utilized without departing from the presentteachings. In some embodiments, the jack assembly 10 may be connected toa tongue portion of the trailer 11 to stabilize the trailer 11 when itis parked or otherwise not in an operative condition. As furtherdescribed below, the height of the jack assembly 10 may be selectivelyadjusted to travel toward engagement with the ground or raise the jackassembly 10 as desired.

The jack assembly 10 may include a body formed by an outer tube 12. Theouter tube 12 may be of any appropriate size and shape and comprised ofany appropriate material, such as aluminum, extruded aluminum, or steel.In some embodiments, the outer tube 12 may be of a generally cylindricalshape; provided, however, the present teachings are not limited to thisshape. The outer tube 12 in some embodiments may be of a generallyrectangular, triangular, square, or oval cross-sectional shape, or maybe of a combination of such cross-sectional shapes. The outer tube 12may be generally hollow and may house components of the jack assembly 10as described in more detail below.

An inner tube 14 may be telescopingly disposed within the outer tube 12whereby the outer and inner tubes 12, 14 may be configured to move withrespect to one another. The inner tube 14 may be any appropriate sizeand shape, such as generally cylindrical shape; provided, however, thepresent teachings are not limited to this shape. The inner tube 14 insome embodiments may be of a generally rectangular, triangular, square,or oval cross-sectional shape, or may be of a combination of suchcross-sectional shapes. The inner tube 14 may be made of any appropriatematerial, such as aluminum, extruded aluminum, or steel, and may bepainted or surface treated, such as covered in a powder coating. Theinner tube 14 may be sized and shaped to fit within the hollow openingof the outer tube 12 and move telescopically therein with respect to theouter tube 12. The inner tube 14 may extend past the outer tube 12through a bottom opening 13 in the outer tube 12. By way of anon-limiting example, the hollow opening of the outer tube 12 may begenerally circular to receive a generally cylindrical inner tube 14.

As further described below, the jack assembly 10 may include apredetermined clearance between the inner tube 14 and the outer tube 12to allow for relative movement between the inner and outer tubes 12, 14.The inner tube 14 may be of a corresponding cross-sectional shape as theouter tube 12 or may be of a generally different cross-sectionalshape—the present teachings are not limited to a specific configuration.

The jack assembly 10 may include a handle assembly 16. The handleassembly 16 may be operatively connected to the jack assembly 10 at anyappropriate position, such as a side 15 of the outer tube 12 or a topportion 17 of the jack assembly 10. By way of a non-limiting example,the handle assembly 16 may be selectively and operatively connected withthe jack assembly at the side 15 and top portion 17. The handle assembly16 may be generally configured to engage inner gearings 19 of the jackassembly 10 to selectively and operably raise and lower the jackassembly 10. For example, the handle assembly 16 may engage one or moregears 21 to transfer rotation of the handle assembly 16 to an internalscrew 38. Rotation of the internal screw 38 may cause the inner tube 14to operably move relative to the outer tube 12.

The jack assembly 10 may include one or more bushings 18 operativelypositioned to facilitate movement of the inner tube 14 with respect tothe outer tube 12. The bushings 18 may be positioned at any appropriateposition on the outer tube 12 or inner tube 14 to reduce the frictionbetween the inner and outer tubes 12, 14 during such relative movementtherebetween and may generally prevent galling therebetween duringoperation of the jack assembly 10.

In embodiments, as shown in FIGS. 4-6 , an outer tube bushing 22 may beconnected to the outer tube 12, such by use of fasteners, beingsnap-fit, welded, adhered or the like. The outer tube 12 may be modifiedto provide additional clearance beyond the space between the outer tube12 and the inner tube 14. For example, as shown in FIGS. 2, 4, and 6 , aportion 20 of the outer tube 12 may be expanded. The expanded portion 20may be at an end of the outer tube 12, such as the top end or bottom endof the outer tube 12. Alternatively, the expanded portion 20 may be atany appropriate position along the length of the outer tube 12. Theinner diameter D1 of the outer tube 12 at the expanded portion 20 may begreater than the inner diameter D2 of the remaining portion of the outertube 12, or greater than other portions of the outer tube 12, e.g., acentral portion thereof. The increased inner diameter may provideadditional clearance between the outer tube 12 and the inner tube 14 forthe outer tube bushing 22.

The outer tube bushing 22 may be connected to the expanded portion 20 byany appropriate method, e.g., as described below. The jack assembly 10may include the outer tube bushing 22 at a first end of the outer tube12, a second end of the outer tube 12, or both ends of the outer tube12. The outer tube bushing 22 may be any appropriate size and shape,such as generally cylindrical, and may be sized to fit over the expandedportion 20. In some embodiments, the shape of the outer tube bushing 22may generally correspond with the cross-sectional shape of the outertube 12, or more specifically, the cross-sectional shape of the expandedportion 20. The expanded portion 20 of the outer tube 12 may permit alarger outer tube bushing 22 to be used with the jack assembly 10. Thelarger outer tube bushing 22 may provide increased strength andfunctional longevity of the outer tube bushing 22 and as a result of thejack assembly 10. The outer tube bushing 22 may be comprised of anyappropriate material, such as a polymer or a low friction nylon 6/6polymer.

The outer tube bushing 22 may include an inner ring 24 and an outer ring26, which may be monolithically formed. The inner ring 24 may bepositioned inside the inner diameter of the outer tube 12 and the outerring 26 may be positioned about the outer diameter of the outer tube 12.The outer tube bushing 22 may include a space 23 between the inner andouter rings 24, 26 to receive the expanded portion 20 therein. The innerring 24 may provide a reduced-friction contact point between an insidesurface of the outer tube 12 and the outer surface of the inner tube 14.The additional clearance afforded by the expanded portion 20 may allowfor the inner ring 24 to be thicker to provide a more durable bushing.The inner ring 24 may therefore be adjusted in length or thickness toprovide a longer or thicker outer tube bushing 22. It should beunderstood, however, that while the outer tube bushing 22 is shown anddescribed with the inner and outer rings 24, 26 monolithically formed,the present teachings are not limited to this configuration. The outertube bushing 22 may be composed of multiple components that may beattached together, such as through fastening, adhering, welding or thelike. Further still, the outer tube bushing 22 may be of any appropriatecross-sectional shape, including, without limitation, generally oval,square, rectangular, triangular, circular or the like.

The outer tube bushing 22 may be fixed or fastened or otherwiseconnected to the outer tube 12. By way of a non-limiting example, theexpanded portion 20 may include an opening 28 to receive a snap feature30 of the outer tube bushing 22 therein. The snap feature 30 maycomprise a protrusion on the exterior of the inner ring 24 or theinterior of the outer ring 26 to engage the opening 28 and preventrotational or vertical movement of the outer tube bushing 22 withrespect to the outer tube 12; see FIG. 6 . Upon operative assembly ofthe jack assembly 10, the inner tube 14 may be positioned inside of andagainst the inner ring 24 to hold the snap feature 30 engaged with theopening 28 and prevent movement of the outer tube bushing 22 withrespect to the outer tube 12. It will be appreciated that the outer tubebushing 22 may be adhered or otherwise fastened to the outer tube 12 inplace of or in addition to the snap engagement.

The outer tube bushing 22 may include one or more features to facilitatedraining of water or other fluids from the jack assembly 10. Forexample, the outer tube bushing 22 may include one or more slots oropenings 32 to allow the fluid to drain therethrough. In someembodiments, these slots 32 may extend an entirety or majority height ofthe inner ring 24. This may generally prevent fluids, such as water,from being retained with the jack assembly 10. Avoiding water retentionmay extend the life of the jack assembly 10.

As shown in FIGS. 7-9 , an inner tube bushing 34 may be connected to theinner tube 14. The jack assembly 10 may include the inner tube bushing34 at a first end of the inner tube 14, a second end of the inner tube14, or both ends of the inner tube 14. The inner tube bushing 34 may beany appropriate size and shape, such as generally cylindrical, and maybe sized to fit within an opening 35 in the inner tube 14. In someembodiments, the inner tube bushing 34 may be of a shape substantiallysimilar to that of the cross-sectional shape of the inner tube 14. Theinner tube bushing 34 may be comprised of any appropriate material, suchas a polymer or a low friction nylon 6/6 polymer.

The inner tube bushing 34 may be positioned in the opening 35 of theinner tube 14, and retained therein as described below. The inner tubebushing 34 may include an opening 36 therein. The opening 36 may begenerally centrally located on the inner tube bushing 34 and may be ofany appropriate size and shape, such as generally circular. The opening36 may be arranged to receive the internal screw 38 therethrough. Theopening 36 may be threaded to engage the threads of the internal screw38 to prevent the axial movement of the inner tube bushing 34.Specifically, the threaded opening 36 may operatively engage with thethreads of the internal screw 38. As the internal screw 38 is rotated itmay move axially with respect to the inner tube bushing 34, which mayresult in the inner tube bushing 34 being retained in its position atthe top of the inner tube 14, which may be normal contact area betweenthe inner and outer tubes 12, 14. This may result in the inner tubebushing 34 being generally prevented from axial movement with respect tothe inner tube 14.

The inner tube bushing 34 may include one or more recessed portions 40positioned about its outer diameter. The recessed portions 40 maycomprise a generally rectangular recess in the outer surface of theinner tube bushing 34, as shown in FIG. 8 . The recessed portions 40 maybe areas of relief. These areas of relief may allow water or otherfluids to escape through the inner tube bushing 34, i.e., the recessedportions 40 may facilitate draining of water or other fluids from thejack assembly 10. This may generally prevent fluids, such as water, frombeing retained with the jack assembly 10. Avoiding water retention mayextend the life of the jack assembly 10.

The inner tube bushing 34 may include one or more posts 44. The posts 44may be any appropriate size and shape, such as generally rectangular,and located at any appropriate position. For example, the posts 44 maybe positioned along one or more of the recessed portions 40. The posts44 may extend beyond the bottom profile of the inner tube bushing 34 toposition the inner tube bushing 34 with respect to other componentsinside the inner tube 14. For example, during assembly, the inner tubebushing 34 may be inserted into the inner tube opening 35 on top of ajack nut 46 with a portion adjacent to the jack nut 46 and engagedtherewith, as shown in FIGS. 7 and 14-15 . The inner tube bushing 34 maybe positioned adjacent to the jack nut 46 such that the posts 44 mayprotrude into an opening in the jack nut 46 or in engagement with a sideof the jack nut 46 and into an opening in the inner tube 14. Theinternal screw 38 may then be threaded through the jack nut 46 andthrough the threaded opening 36 in the inner tube bushing 34. The posts44 may help to maintain positioning of the inner tube bushing 34 withrespect to the jack nut 46, i.e., the posts 44 may engage a portion orportions of the jack nut 46 to generally prevent rotation of the innertube bushing 34. In such embodiments, the posts 44 may capture or engagearound a portion of the jack nut 46, e.g., side portions of the jack nut46, to generally prevent rotational movement thereof. By way of anon-limiting example, the inner tube bushing 34 may be positionedimmediately above the jack nut 46. The posts 44 of the inner tubebushing 34 may extend below a top surface 47 of the jack nut 46 andengage side portions of the jack nut 46. This engagement may generallyprevent rotation of the inner tube bushing 34 with respect to the jacknut 46 and inner tube 14. In some embodiments, the posts 44 may extendinto and generally below the top surface 47 of the jack nut 46 to assistin preventing rotational movement of the inner tube bushing 34.

Moreover, the inner tube 14 may include one or more crimped portions 48that may be formed to protrude into the inner tube bushing 34. Thecrimped portions 48 may contact the posts 44 of the inner tube bushing34 to generally prevent rotational movement with respect to the innertube 14. Moreover, the crimped portions 48 may be formed by folding aportion of the inner tube 14 such as through a subsequent operation. Anynumber of crimped portions 48 may be formed. The crimped portions 48 mayalso engage the jack nut 46 to generally prevent it from dislodging fromthe inner tube 14.

The inner tube bushing 34 may be configured to direct grease and otherlubricating fluid toward the internal screw 38. For example, a topsurface of the inner tube bushing 34 may include a chamfered surface 48.The chamfered surface 48 may be angled downward toward the opening 36,as shown in FIG. 7 . The chamfered surface 48 may be arranged at anyappropriate angle, such as an angle between 0-30 degrees. The angle ofthe chamfered surface 48 may allow gravity to direct oil, grease andother liquid to the opening 36 to provide drainage of fluid and todirect lubrication toward the internal screw 38.

An outer diameter D3 of the inner tube bushing 34 may be shaped toprovide free movement and reduce friction with the interior surface ofthe outer tube 12. For example, the outer diameter D3 of the inner tubebushing 34 may be convexly shaped portion 50. As shown in FIG. 8 , therounded or convex shape 50 of the outer diameter D3 may provide areduced contact surface between the inner tube bushing 34 and the outertube 12. The smaller contact surface may result in reduced frictionbetween the inner tube bushing 34 and the outer tube 12, thus providingfreer movement of the outer and inner tubes 12, 14 with respect to oneanother.

In some embodiments, the jack assembly 10 may include the inner tubebushing 34 located at the top of the inner tube 14 and an outer tubebushing 22 located at the expanded portion 20 near the bottom of theouter tube 12. It will be appreciated, however, that the jack assembly10 may include any arrangement of outer tube bushings 22 and inner tubebushings 34 disposed on the outer tube 12 and inner tube 14.

The jack assembly 10 may include a caster assembly 52 of an appropriateconfiguration. The caster assembly 52 may be positioned at or near thebase of the jack assembly 10 and may be configured to selectively engagethe ground to support the trailer 11. The caster assembly 52 mayoperatively engage and connect to the inner tube 14 in an appropriatemanner.

The caster assembly 52 may include a cage member/outer sleeve 54 such asthat shown in more detail in FIG. 13 . The cage member 54 may bearranged to fit within the opening 35 a of the inner tube 14. The cagemember 54 may be any appropriate size and shape, such as generallycylindrical shape. The cage member 54 may be generally closed at a firstend 56 and open at a second end 58. The closed first end 56 may bepositioned within the inner tube opening 35 a and the open end 58 may bepositioned outside the inner tube 14. The closed first end 56 may bepositioned to allow a clearance between the bottom of the internal screw38 and the cage member 54. The clearance may prevent buildup of dirt andother contamination. The open end 58 may be configured to receive theremaining parts of the caster assembly 52 as described in more detailbelow. The cage member 54 may include one or more openings 57. Theopenings 57 may reduce material used to make the cage member 54 reducingits cost and weight. The openings 57 may also provide drainage channelsto fluid trapped outside of the cage member 54, i.e., between the cagemember 54 and the inner tube 14. This may allow drainage for liquid,such as water, to flow out of the jack assembly 10.

The cage member 54 may include a lip 60. The lip 60 may be formed aboutan outer bottom portion of the cage member 54, such as a protrusionextending from the outer surface of the cage member 54. The lip 60 mayform a ledge that is positioned below the inner tube 14 and may supportthe inner tube 14 when the jack assembly 10 is under a typical load.This may allow vertical loading to transfer through the cage member 54and onto the inner tube 14. Under some loads, the inner tube 14 may bespaced apart from the lip 60 to provide a clearance for dirt,contamination and fluid to escape from the jack assembly 10.

The cage member 54 may be any appropriate shape, such as generallytapered from the closed first end 56 to the open end 58. The outer andinner diameters of the cage member 54 may be smaller at the closed firstend 56 and larger at the open end 58. The tapered shape may provide aclearance between the inner surface of the inner tube 14 and the cagemember 54 to allow for drainage of fluid and contamination from insidethe jack assembly 10.

The cage member 54 may include one or more openings 62. The openings 62may be any appropriate size and shape, such as generally circular, andmay be located along the side of the cage member 54. The openings 62 maybe aligned with openings 63 in the inner tube 14 and positioned to allowfluid and contamination to escape from within the tapered clearancebetween the cage member 54 and the inner tube 14. The openings 62 mayfurther be utilized to operatively fasten or connect the caster assembly52 to the inner tube 14.

The caster assembly 52 may include a caster bushing 64. The casterbushing 64 may be positioned within the cage member 54, as shown in FIG.10 . The caster bushing 64 may be any appropriate size and shape, suchas generally cylindrical, and have an opening on each end. The casterbushing 64 may be tapered along its outer diameter to generally matchand align with the taper of the inner diameter of the cage member 54.The inner diameter of the caster bushing 64 may be straight or lesstapered than the outer diameter to engage a device inserted therein. Thecaster bushing 64 may be comprised of any appropriate material, such asa polymer or a low friction nylon 6/6 polymer. In some embodiments, atthe moment a load is applied to the caster assembly 52, load may beapplied through the caster bushing 64, i.e., a moment load may beapplied through the caster bushing. This load, however, may only beinstantaneous and then applied as described in more detail below or maybe applied throughout operation of the jack assembly 10.

The caster bushing 64 may include one or more openings 66. The openings66 may be positioned to generally align with the openings in the cagemember 54 and inner tube 14. The aligned openings 62, 63, and 66 may beconfigured to receive a plug, such as a grease fitting 68. The greasefitting 68 may be removed to allow for drainage or to add lubrication tothe caster assembly 52. The aligned openings 62, 63, and 66 mayalternatively receive a bolt 70 to retain a wheel or other device withinthe caster assembly 52. The openings 66 may be smaller in diameter thanthe openings 62 of the cage member 54 and/or the openings 63 in theinner tube 14. The smaller openings 66 may act as a lock feature to thebolt 70 to help retain the bolt 70 within the openings 62, 63, and 66.In some embodiments, the caster assembly 52 may include two openings 62,66 in the cage member 54 and caster bushing 64 and two openings 63 inthe inner tube 14. The present teachings, however, are not limited totwo openings 62, 63 and 66; any number of openings may be used withoutdeparting from the present teachings. The first aligned openings 62, 63and 66 may receive the grease fitting 68 while the second alignedopenings 62, 63 and 66 may receive a bolt 70 therein. However, thepresent teachings are not limited to this configuration. The openings62, 63 and 66 may allow for material reduction, which may make theapplicable element lighter and may act as drainage channels.

The caster assembly 52 may be configured to receive a support device 71within the caster bushing 64. For example, a caster wheel 72 or afootplate 74, as shown in FIGS. 11 and 12 , may be connected to thecaster assembly 52 to provide a contact point with the ground.

The support device 71 may include a pin 76 to connect to the casterassembly 52. The pin 76 may be any appropriate size and shape, such asgenerally cylindrical to fit within the caster bushing 64, e.g., the pin76 may be operatively inserted into the cage member 54 and may wedginglyengage with the caster bushing 64. The pin 76 may include a recess 78about its circumference generally aligned with the openings 62, 63 and66. The bolt 70 inserted through the aligned openings 62, 63 and 66 mayengage the recess 78, as shown in FIG. 10 , to retain the support device71 within the caster assembly 52 while still allowing pivotal orrotational movement of the support device 71.

During operation of the jack assembly, a load may be applied generallybetween the top of the pin 76 and the cage member 54. In suchembodiments, the cage member 54 may act as a vertical load supportingmember. An antifriction or friction reduction member may be positionedbetween a top surface 77 of the pin 76 and an inside top surface 81 ofthe cage member 54. The friction reduction member may assist withrotation of the pin 76 with respect to the cage member 54. Further,vertical loading of the pin 76 during operation of the jack assembly 10may be applied through the friction reduction member and to the cagemember 54. The friction reduction member may be of any appropriateconfiguration. By way of a non-limiting example, the friction reductionmember may include a disc member such as a washer and may be of anyappropriate low friction material such as metal, polymer, low frictionnylon 6/6 polymer. By way of a further non-limiting example, thefriction redution member may include an engagement member such as aprojection 79 of the cage member 54; see FIG. 10 .

The projection 79 may be a point contact, such as a single point contactor multi-point contact, between the pin 76 and the cage member 54. Theprojection 79 may allow easy rotation of the pin 76 with respect to thecage member 54. The projection 79 my further provide better disbursementof the jack assembly load through the cage member 54 and may ultimatelybe applied through the inner tube 14, thereby increasing the maximumload that the wheel 72 is able to support and in turn increasing themaximum load that the jack assembly 10 may support. It should beunderstood, however, that the load of the present teachings is notlimited to a single point load as shown. The load could also be carriedby a bearing or other appropriate arrangement of the cage member 54.Further, contact between the projection 79 and pin 76 may help orientthe wheel 72 or the applicable attachment relative to the outer tube 12and/or inner tube 14. The projection 79 further may, upon verticalloading, result in little resistant torque such that the caster assembly52 and wheel 72 may rotate generally freely.

The wheel 72 may be coupled to a brace 80. The brace 80 may be connectedto the pin 76, such as welded thereto or any other appropriate means.The brace 80 may include a yoke 82 and one or more wheel brackets 84extending from the yoke 82. The wheel 72 may be connected to the wheelbrackets 84 and rotate with respect thereto. The yoke 82 may be inproximity to the cage member 54 as shown in FIG. 10 .

The wheel 72 may be any appropriately sized wheel, such as a 6″ wheel oran 8″ wheel. The wheel 72 may allow for movement of the trailer 11 whenthe jack assembly 10 is engaged with the ground. The wheel 72 may be ofany appropriate configuration and is not limited to that shown. By wayof a non-limiting example, the wheel 72 may be a dual wheelconfiguration. The wheel 72 may be made of any appropriate material,including, without limitation, steel, phenolic or the like.

The footplate 74 may be any appropriate size and shape, such asgenerally round and having a generally flat bottom surface 85. Thefootplate 74 may be configured to swivel with respect to the casterassembly 52 to accommodate variations in the ground surface. Forexample, the footplate 74 may include a socket for receiving a ballconnected to the pin 76 to allow the footplate 74 to rotate and swivelwith respect to the caster assembly 52. In some embodiments, thefootplate 74 may be of any appropriate shape, including, withoutlimitation being generally rectangular. Moreover, the footplate 74 maybe fixedly secured, i.e., not swivel with respect to the caster assembly52.

The jack assembly 10 may include a mounting bracket 86. The mountingbracket 86 may be connected to the jack assembly 10 at any appropriatelocation, such as along the outer tube 12 or at the top of the jackassembly 10. In some embodiments, the mounting bracket 86 may beadjustable along the length of the outer tube 12. For example, themounting bracket 86 may be selectively positionable with respect to theouter tube 12 and may permit the jack assembly 10 to be pivotable withrespect to the trailer 11. In such embodiments, a bolt 88 or otherdevice may selectively engage the mounting bracket 86 whereby uponrelease of the bolt 88 such as through axial positioning, the jackassembly 10 may pivot with respect to the mounting bracket 86. Themounting bracket 86 may be selectively mounted to the trailer 11 throughmounting holes 90 on the mounting bracket 86.

Although the embodiments of the present invention have been illustratedin the accompanying drawings and described in the foregoing detaileddescription, it is to be understood that the present invention is not tobe limited to just the embodiments disclosed, but that the inventiondescribed herein is capable of numerous rearrangements, modificationsand substitutions without departing from the scope of the claimshereafter. The claims as follows are intended to include allmodifications and alterations insofar as they come within the scope ofthe claims or the equivalent thereof.

What is claimed is:
 1. A jack assembly comprising: a first tube havingfirst and second end portions and a central portion between said firstand second end portions; a second tube positioned within said first tubeand movable with respect to said first tube; an expanded portion on saidfirst tube, said expanded portion having a larger inner diameter than aninner diameter of said central portion; and a bushing attached to saidexpanded portion, wherein said bushing generally prevents contactbetween said first and second tubes.
 2. The jack assembly of claim 1,wherein said bushing prevents direct contact between said first tube andsaid second tube.
 3. The jack assembly of claim 1, wherein said expandedportion is located at either of said first end or said second end ofsaid first tube.
 4. The jack assembly of claim 1, further comprising anengaging feature in a side of said first tube and an engaging member onsaid bushing, wherein said engaging feature engages said engaging memberretaining said bushing to said expanded portion.
 5. The jack assembly ofclaim 4, wherein said engaging member comprises a protrusion in saidbushing.
 6. The jack assembly of claim 4, wherein said second tubeprevents disengagement between said engaging feature and said engagingmember.
 7. The jack assembly of claim 1, wherein said bushing includesat least one drain slot positioned on said bushing, said drain slotextending from an upper surface to a lower surface of said bushing alongan inner side wall of said bushing.
 8. The jack assembly of claim 1,wherein an inner surface of said bushing is a discontinuous surface. 9.The jack assembly of claim 1, wherein said second tube includes an outersidewall in direct contact with said bushing as said second tube movesrelative to said first tube.
 10. A jack assembly comprising: a firsttube; a second tube positioned within said first tube and movable withrespect to said first tube; a screw disposed within said second tube; anut rotationally fixed relative to said second tube and threadinglyengaged with said screw; and a bushing positioned within an opening insaid second tube, said bushing having an opening threadingly engagedwith said screw, wherein said bushing, nut and second tube move inunison relative to said first tube and whereby said bushing generallyprevents contact between said first and second tubes.
 11. The jackassembly of claim 10, wherein said bushing includes at least onerecessed portion along an outer diameter of said bushing, whereby saidrecessed portion allows drainage.
 12. The jack assembly of claim 10,wherein said bushing includes a discontinuous outer sidewall wherebysaid discontinuous outer sidewall allows drainage.
 13. The jack assemblyof claim 10, wherein said bushing includes at least one post, wherebysaid at least one post engages said nut and generally prevents rotationof said bushing relative to said second tube.
 14. The jack assembly ofclaim 10, wherein a top surface of said bushing includes a chamferedportion, whereby said chamfered portion is angled toward said openingforming a funnel for fluid.
 15. The jack assembly of claim 10, whereinan outer diameter of said bushing is generally convex shaped therebyproviding reduced contact with an inner sidewall of said first tube. 16.A jack assembly comprising: a first tube; a second tube positionedwithin said first tube and movable with respect to said first tube; anda caster assembly connected to said second tube, said caster assemblycomprising: a pin; and a vertical load supporting member having a firstsurface with at least one engagement member thereon, said engagementmember engaged with a top of said pin thereby providing vertical loadingto said pin and allowing relative rotation between said pin and saidvertical load supporting member.
 17. The jack assembly of claim 16,wherein said at least one engagement member comprises a point contact.18. The jack assembly of claim 16, wherein said at least one engagementmember includes a projection integrally formed with said first surface,whereby said projection engages said top of said pin.
 19. The jackassembly of claim 18, wherein said projection provides a point contactbetween said vertical load supporting member and said pin.
 20. The jackassembly of claim 19, wherein said point contact is a single pointcontact.
 21. The jack assembly of claim 16, wherein the vertical loadsupporting member includes a cage member having a sidewallcircumscribing at least a portion of said pin.
 22. The jack assembly ofclaim 21, further comprising: a bushing positioned between said cagemember and said pin; aligned openings in said second tube, cage member,and bushing: and a fastener engaged with said openings, wherein saidopening in said bushing generally prevents said fastener fromdisengaging from said bushing.
 23. The jack assembly of claim 22,wherein said opening in said bushing has a smaller diameter than saidopening in said cage member whereby said opening in said bushing isconfigured to act as a lock feature for said fastener.
 24. A jackassembly comprising: a first tube; a second tube positioned within saidfirst tube and movable with respect to said first tube; a casterassembly connected to said second tube, said caster assembly comprising:a pin having a top surface and a sidewall; a cage member having asurface providing vertical load support to said top surface of said pinand having a sidewall that generally circumscribes at least a portion ofsaid sidewall of said pin, wherein said pin is rotatable relative tosaid cage member.
 25. The jack assembly of claim 24, wherein said cagemember is configured to engage with a lower portion of said second tubetransferring vertical load through said cage member to said second tube.26. The jack assembly of claim 25, wherein said cage member includes alip portion whereby said second tube operatively engages said lipportion transferring said vertical load.
 27. The jack assembly of claim24, wherein said surface includes a projection depending therefromproviding point contact between said cage member and said pin.
 28. Thejack assembly of claim 27, wherein projection is monolithically formedwith said cage member as a casting.
 29. The jack assembly of claim 27,wherein said projection provides vertical loading to said pin and allowsrelative rotation between said pin and said cage member.
 29. The jackassembly of claim 24, further comprising an antifriction devicepositioned between said top surface of said pin and said surface of saidcage member.
 30. The jack assembly of claim 29, wherein saidantifriction device includes a washer.
 31. The jack assembly of claim24, wherein said cage member includes at least one relief providingdrainage from said second tube.
 30. The jack assembly of claim 24,wherein second tube includes a sidewall generally free of a deformationand including a pair of opposed openings.
 31. The jack assembly of claim24, wherein said sidewall of said cage member provides side loadingsupport of said pin.
 32. The jack assembly of claim 24, furthercomprising a bushing positioned between said sidewall of said pin andsaid sidewall of said cage member.
 33. The jack assembly of claim 32,wherein said bushing includes a tapered outer diameter and a generallynon-tapered inner diameter.
 34. The jack assembly of claim 33, furthercomprising a support device operatively engaged with said casterassembly.
 35. The jack assembly of claim 34, wherein said bushingwedgingly secures said support device with said sleeve.
 36. The jackassembly of claim 35, wherein a moment load is applied through saidbushing upon loading of said support device.
 37. The jack assembly ofclaim 24, wherein said cage member is tapered and configured towedgingly engage said second tube.